What is flat belt? How is it applied in life, why is it that so many customers are interested in this type of belt? In the section of the following article we would like to slowly flip open information related to this type of belt. Please read along to learn more about flat belt products.
Flat belt products also have many other names such as flat belts, flat belts ... It is an important accessory to help high speed movements, large traction forces and at the same time withstand bending forces, big friction problem. The product has a long service life and the thickness normally falls between 0.8 and 6mm.
In addition, flat belt products also help connect to transmit power to gears with machinery and equipment systems. The closed continuous long-distance shape design is made of natural rubber or synthetic rubber. Thanks to the smooth outer surface, it can be customized, the inside is also rough or bumpy for the purpose of increasing friction with the pulley. The product is also appreciated for its stable operation even in harsh weather conditions.
2. What is the structure of the flat belt?
As mentioned, flat belts are accessories with thicknesses ranging from 0.8mm to 6mm. It is composed of rubber material (natural or man-made) and leather belt formed with 3 layers as follows:
- Top layer: This is the layer made from rubber or PU, cowhide... Depending on the budget and requirements of each line and conveyor to choose the right material.
- Middle layer: This is a very important layer, it determines the bearing capacity of the rope. Usually this middle layer is made of polyamide or polyester material.
- Lower layer: This is the layer that directly contacts the motors and actuators. Hence it is also known as the Pulley side. Usually this lower layer is made of rubber or leather. Pulley side is available as a rough or smooth surface for suitable application in production lines.
3. What are the outstanding features of flat belts?
Flat belts have a number of different standout features including:
- Comfortably adjust the belt circumference: The purpose is to fit the device or transport chain.
- Noise reduction: Helps reduce engine noise when operating.
- Optimized operation: Because the flat belt can run at high speed. This helps to optimize production line operations.
Some other features:
One of a kind of belts that offers good chemical resistance.
Can be fireproof, anti-static, anti-radiation in special production environment.
The belt's elasticity is even less so that it does not peel off in the same weather and temperature conditions.
Easy to clean, replace or maintain. This feature makes it more cost-effective to use.
There are different types of flat belts such as feed belt, paper feeder, gray, blue, black, yellow green.
The middle layer of the flat belt is nylon and the outer layer is rubber or leather fabric. Therefore, the durability and toughness are quite high.
4. What are the advantages and disadvantages of flat belts?
Advantages: Flat belt has the ability to withstand strong pulling force, good bending force, and has better stability than belt pp . Moreover, it can also run at high speed, capable of bearing strong impacts from the pulleys when the machine starts the start-up process. In addition, the friction resistance of the flat belt is very good and high. When running with this type of belt, the noise level is quite low.
Cons: Low gear ratio and requires a machine and glue to glue. The circumference is small, so it is quite difficult to connect.
5. Flat belt function and application
In terms of function: The flat belt product helps to transmit the punch to other transmission mechanisms, can drive the pulley without the need for gears. Moreover, it is possible to transport products from one location to another based on the frictional roughness of the flat belt.
About application: With the strong development of the economic sector, so now industrial production activities have developed extremely fast, especially in big cities such as Ho Chi Minh City and Hanoi. Therefore, the need to use supporting tools, especially flat belts, is indispensable in the production process.
Thanks to the flat belt, the production line is efficient, helping businesses increase productivity and quality as well as promote work efficiency and improve labor productivity. There are many industries that apply flat belts to the production process such as: textile industry, wood industry, packaging industry, mechanical industry...
Above we have together reviewed information related to flat belt products. Hope this knowledge is really useful and be sure to check out our other articles for more interesting news related updates!
See more belts:
- Pet belts
- Plastic belt
- Packing straps
