Just In Time (JIT) is a concept in modern manufacturing. The brief summary of JIT is: “Right product - right quantity - right place - right time". So what is JIT? And the content about JIT, let's find out with Giaiphapdonggoi.net!
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1. What is JIT?
What is JIT?
JIT stands for Just In Time is a manufacturing process method that aims to reduce process time and cost in materials production and distribution systems.
This concept was popularized by Japanese industry productivity in the early 1970s in Toyota manufacturing plants to meet consumer demand with minimal delay by taking a centralized approach. into people, plants, and systems.
The primary goal of JIT is zero inventory across the organization and its supply chain. This fully utilizes the capabilities of the organization and maximizes ROI. The system was so successful in Japan that it was copied by many American companies, especially Hewlett-Packard.
Successful implementation depends on creating an enterprise-wide initiative, encouraging employee engagement, and developing a policy and strategy that can be mobilized.
2. How to apply JIT successfully?
How to apply JIT successfully?
Create a steady work schedule.
Establish long-term supplier and customer relationships.
Create a buying philosophy about supporting frequent retail purchases.
Encourage and ensure employee discipline.
Identify value-added and non-value-added items in store floor operations.
Ensure top management commitment to efficiency and successful implementation.
3. JIT-related factors
Factors related to JIT
Continuous improvement
Attack the basics and anything that doesn't add value to the product.
Build systems to identify manufacturing and alliance problems.
Simplicity: Simple system is very simple and easy to understand, easy to manage and the possibility of errors is very low.
Product-oriented layout to spend less time moving materials and parts.
Quality control at source to ensure every worker is responsible for the quality of their own output.
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Eliminate waste
There are seven types of waste:
Waste from product defects.
Waste time.
Transport waste.
Wasted inventory.
Waste due to overproduction.
Waste treatment.
Reducing waste is one of the main goals of the Just In Time system. This requires efficient inventory management throughout the supply chain.
Initially, a manufacturing unit will seek to reduce inventory and increase operations within its organization. In an effort to reduce waste caused by inefficient inventory management, the SIX principles related to JIT have been stated by Schniededans and they are:
Reduce buffer inventory.
Try to have no inventory
Look for a reliable supplier.
Reduce shipment size and increase order frequency.
Reduce purchase costs.
Improved material handling.
4. What are the advantages and disadvantages of JIT?
What are the pros and cons of JIT?
Advantage
JIT can be applied to a variety of business processes including human resources, accounting, supply chain, operations management, and relationship management.
JIT can achieve better product quality through eliminating waste in production.
The JIT method can reduce inventory costs and inventory requirements.
Defect
The JIT system does not cope well with sudden changes in supply and demand.
System implementation can be difficult and time consuming.
5. Can the Just In Time production process prove effective?
Can the Just In Time production process prove effective?
To make the supply chain more efficient, Lean and Agile concepts have been adopted by many organizations, including the Just-in-time approach.
Lean and agile models, although distinctly different, can and have been incorporated in an overall supply chain that is successfully designed and operated.
Lean means developing a value stream to eliminate all waste, including time, and to enable a degree schedule. Waste is defined as any activity that does not add value, but becomes an integral part of production. This is an example of supply chain collaboration in action.
Agility means using market knowledge and a virtual company to exploit profitable opportunities in a volatile market with a focus on customer responsiveness and competition. time-based painting.
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